Chemistry Capabilities: Provide Chemistry Capabilities In Form Of Reactions, Block Diagrams, Critical Raw Material, Conditions, Level Of Back-Integration, Etc.
The Pratap Organics Pvt. Ltd. Is Capable Of Carring Out Below Mentioned Chemical Reactions -

1. Friedel-Craft Acylation And Alkylation
2. Cyclization
3. Esterification
4. Halogenation
5. Oxidation And Reduction
6. Wittig Reaction
7. Phase Transfer Catalysis
8. Vilsmeier-Haak Reaction
9. Duff Reaction
10. Blanc Reaction
11. Leucart Reaction
12. Heterocyclic Synthesis

Development And Scale Up Capabilities:

R&D/Development Lab

Manpower, Facilities And Infrastructure, Setups, Scale, Analytical Capabilities In Brief.
The R&D Unit Is Recognised By Department Of Scientific And Industrial Research (Dsir) Of Government Of India. The Infrastructure Available For R & D Facilities At Pratap Organics Private Limited Is Broadly Divided Into:

• Literature Survey, R & D Documentation And Standard Books.
• Analytical Facilities Available For R & D
• Instruments And Other Facilities Used In Lab
• Conferences, Training, Workshops And Visits Of Research Scientist

The Manpower Engaged In R&D Is 8, Out Of Which 2 Are Ph.D, And 6 Are M.Sc. Having Excellent Experience In R&D And Process Development.
The List Of R&D Equipment Is Attached Herewith As Annexure – I

Kilo Lab/ Pilot Plant

Manpower, Facilities And Infrastructure, Setups, Scale, Level Of Automations Etc. In Brief.
The Pilot Plant Includes A 200 Lit Glass Lined Reactor Having Distillation Assambly. This Plant Is Operated By Our R&D Unit. The Plant Is Connected With All The Necessary Utilities Like Steam Boiler, Thermic Fluid Heater, Water Jet Vacuum, Oil Sealed Vacuum.
The Plant Operate On Manual Basis, There Is No Plc Based System.

Multipurpose Plant

Manpower, Facilities And Infrastructure, Scale, Equipment, Level Of Automations Etc. In Brief.
The Pratap Orgnics Manufacturing Facilities Include Glass Lined & 316l Stainless Steel Reactors With A Capacity Ranging From 200 To 5000 Lits., Distillation Units, Chilling Plants, Cooling Towers, Tray Dryers, Agitated Nutsche Filter Dryer, Double Cone Rotary Vacuum Dryers, Centrifuges, Scrubbers, Water Jet Vacuums, Oil Sealed Vacuums, Crystallizers, Chemical Flaker, Solvent Storage Tank Farm, Steam Boiler, Thermic Fluid Heater, Effluent Treatment Plant, Diesel Power Generators, Air Handling Units.

The Manufacturing Capacity Is 700 To 1000 Mt Out Of Which 40 % Capacity Is Free.
The Plant Operate On Manual Basis, There Is No Plc Based System.
The List Of Production Equipment Is Attached Herewith As Annexure Ii.
The List Of Quality Control Equipment Is Attached Herewith As Annexure Iii.

Manpower:

Unit Processes/Operations

Reaction

Operations Carried Out In Continuous/Semi Batch Reactions (Liquid-Liquid, Liquid-Gas, Gaseous/Vapour Phase Reactions Etc.)
The Reaction Operations Are Carried Out In Batch Process Which Involved Liquid-Liquid And Solid-Liquid Reactions.

Isolation

Operations Carried Out In Isolations (Filtrations, Extractions Etc.)
The Isolation Of Material Is Carried Out By Using Below Mentioned Techniques-

• Filtration
• Crystallisation
• Decantation
• Evaporation
• Simple Distillation
• Fractional Distillation
• Chromatography (At R&D Level)

Purification

Operations Carried Out For Purifications Of Liquids, Solids, (Distillations, Isolations, Recrystallizations, Drying Etc.

• Solid Materials Are Purified By Isolation, Crystallisation And Drying.
• Liquid Materials Are Purified By Simple Distillation And Fractional Distillation.

Waste Treatment

Operations Carried Out In Waste Treatment(Thermal Oxidization, Online Incinerations, Evaporations, Advanced Techniques Used In Effluent Treatment Than Traditional Etp Etc.

• We Are Member Of Common Effluent Treatment Plant (Cetp). We Carry Out Primary Treatment Of Our Effluent And Allow It To Pass Through Underground Pipeline To Cetp For Further Treatment.
• We Are Also Member Of Trans Thane Creek Waste Management Association (Ttcwma). We Send Our Solid Waste To Ttcwma For Incinaration Or Landfill.

Special Technology, If Any.

Not Applicable

Manufacturing Capacities (Site Wise):
Capacities In Mt/Annum Of The Existing Products. Free Capacity/Asset. Expansion Plan, If Any.
Level Of Automations At Production Scale. (Complete Manual, Plc, Dcs Etc.)
Manufacturing Unit 1:
The Manufacturing Unit 1 Is A Multipurpose Unit, Include Glass Lined & 316l Stainless Steel Reactors With A Capacity Ranging From 200 To 6000 Lits., Distillation Units, Chilling Plants, Cooling Towers,  Double Cone Rotary Vacuum Dryers, Tray Dryers, Centrifuges, Scrubbers, Water Jet Vacuums, Oil Sealed Vacuums, Crystallizers, Solvent Storage Tank Farm, Steam Boiler, Thermic Fluid Heater, Effluent Treatment Plant, Diesel Power Generators, Air Handling Units.
The Manufacturing Capacity Of Unit 1 Is 350 To 500 Mt Out Of Which 30 % Capacity Is Free.
The Plant Operate On Manual Basis, There Is No Plc Based System.

Manufacturing Unit 2:
The Manufacturing Unit 2 Is Also A Multipurpose Unit, Include Glass Lined & 316l Stainless Steel Reactors With A Capacity Ranging From 600 To 6000 Lits., Distillation Units, Chilling Plants, Cooling Towers, Agitated Nutsche Filter Dryer, Double Cone Rotary Vacuum Dryers, Centrifuges, Scrubbers, Water Jet Vacuums, Oil Sealed Vacuums, Crystallizers, Chemical Flaker, Solvent Storage Tank Farm, Steam Boiler, Thermic Fluid Heater, Effluent Treatment Plant, Diesel Power Generators, Air Handling Units.
The Manufacturing Capacity Of Unit 2 Is 350 To 500 Mt Out Of Which 50 % Capacity Is Free.
The Plant Operate On Manual Basis, There Is No Plc Based System.

Manufacturing Unit 3:
The Expantion Of Pratap Organics Include The Development Of Third Manufacturing Unit Which Is Situated At Additional Midc Mahad, Maharashtra, India.
The Pratap Organics Has Completed All The Government Related Documentation And Taken All The Necessary Approvals For Manufacturing Unit 3. Currently Unit 3 Is Under Construction And Expecting To Get Completed By The End Of 2022.

Accreditations: (Hse, Tfs, Iso, Quality, Etc.)

• Iso 9001:2015:

Certification Body: Tuv Nord Cert Gmbh
Certificate No.: 04 100 01390156
Initial Certification: 19/01/2001
Valid Until: 29/01/2022
The Copy Of Certificate Is Attached Here With As Annexure Iv

• Cgmp Compliance Certificate:

Certification Body: Tuv India
Certificate No.: Cgmp 01 00006
Initial Certification: 22/07/2011
Valid Until: 18/04/2022
The Copy Of Certificate Is Attached Here With As Annexure V

Regulatory: (Chemical Output, Specific Chemical Licenses Etc.)
The Pratap Organics Pvt. Ltd. Being An Intermediate Manufacturing Company For Pharma Does Not Come Under Local Food And Drug Administration (Fda). The Company Hold The Licenses From Maharashtra Government For The Manufacturing Of Drug Intermediates And Speciality Chemicals Under The Factory Act Of Maharashtra Government.

Executive Summary: Provide Executive Summary Of The Technical Capabilities, Special Systems/Reactions/Equipments That Are Strengths Of Your Organisation.
 
You Can Also Provide Additional Information That You Would Like To Share.
Pratap Organics Pvt Ltd Is A Team Talented Professionals, Continuously Engaged In Breaking New Grounds And Discovering Fresh Solutions. The Company Possesses:

• Excellent Technical Team
• Independent Research & Development Department For Synthesis Of Intermediaries For Various Api’s Which Includes Process Development.
• Analytical Department To Support R & D Activities

Pratap Organics Private Limited Ensures That Customers Are Key Drivers For The Expected Growth Of The Company And Therefore Derive Benefits Of Innovative, Cost Effective, Environmentally Friendly, Quality Products Which Provide The Organization An Edge Over Competitors In The Market.

The Pratap Organics Has Become A Brand Name In The International Market For Supplier Of Key Starting Materials And Intermediates Of Active Pharmaceutical Ingredients In The Regulatory Market. The Name Pratap Organics Pvt. Ltd. Is Registered With Usdmf And Edqm Through Their Customers As A Key Raw Material Supplier.

Date Of Establishment:- Since 1989  
Employees:- Approx. 125.  
Turnover:- 6 To 6.5 Million Dollar.
Certifications:- Iso 9001:2015 & Cgmp Compliance Certificate.
Manufacturing Unit 1:- 3000 Sq Mt, Annual Production Capacity:- Approx. 350 To 500 Mt
Manufacturing Unit 2:- Approx. 3000 Sq Mt Annual Production Capacity:- Approx. 350 To 500 Mt
Manufacturing Unit 3:- 40,000 Sq Mt. (Under Construction)

Most Importantly A Member Of Common Effluent Treatment Plant (Cetp) And Trans Thane Creek Waste Management Association (Ttcwma).

The Pratap Organics Pvt. Ltd. Is Capable Of Carring Out Below Mentioned Chemical Reactions -
Friedel-Craft Acylation And Alkylation, Cyclization, Grignard Reaction, Esterification, Halogenation, Oxidation And Reduction, Wittig Reaction, Phase Transfer Catalysis, Chiral Transformations, Vilsmeier-Haak Reaction, Duff Reaction, Blanc Reaction, Leucart Reaction, Heterocyclic Synthesis.

The Pratap Organics Has A Long And Rich Experience Of Manufacturing Intermediates For Api Involving Reactions Such As Friedel-Craft Acylation And Alkylation, Halogenation, Oxidation And Reduction, Phase Transfer Catalysis, Chiral Transformation. The Pratap Organics Also Has A Better Knowledge Of Piperazine Chemistry.

The Analytical Department Of Pratap Organics Is Well Equipped With Latest Models Of Analytical Instruments Like Gas Chromatography, Head Space, High Performance Liquid Chromatography, Ultra High-Performance Liquid Chromatography, Performance Liquid Chromatography With Fraction Collector.

Company Awards:

• Best Small Industry In Thane-Belapur Industrial Belt 2014, From Maharashtra Government.
• India Sme Excellance Award 2014, From Sme Chamber Of India.
• India’s Small Giant Award 2015, From India Sme Forum.
• India Sme 100 Awards 2016, From India Sme Forum.
• Small Business Award 2017.
• Achievers Of Maharashtra 2019 From Sakal.